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ARVIND ENTERPRISES
GST : 03BYGPS3722J1ZD

Metal Gear Shaper Machine

Price 150000 INR/ Unit

Get a Price/Quote

MOQ : 10 Units

Metal Gear Shaper Machine Specification

Shape
Rectangular machine body, circular/pinion gear output

Diameter
Max. 12 inch gear diameter

Torque
High torque output (exact value model dependent)

Phase
3 Phase

Product Type
Metal Gear Shaper Machine

General Use
Gear shaping, cutting, and machining of metal gears

Material
High-grade cast iron, steel parts

Type
Mechanical Shaper

Capacity
Up to 12 diameters (can vary as per model)

Weight (kg)
Approx. 1200 - 1500 kg (model dependent)

Computerized
No

Automatic
Semi Automatic

Touch Screen
No

Control System
Hand wheel & lever operated, Electrical controls

QC System
Strict in-process quality control

Tolerance
0.01 mm

Drawing
Available on request

Voltage
415V / 380V 3 Phase (customizable as per region)

Dimension (L*W*H)
Approx. 1800 x 1200 x 2200 mm

Feature
Rigid construction, High precision, Heavy duty

Color
Industrial green/blue/grey (as per manufacturer)

Metal Gear Shaper Machine Trade Information

Minimum Order Quantity
10 Units

Payment Terms
Cash Advance (CA)

Supply Ability
100 Units Per Month

Delivery Time
10 Days

Main Domestic Market
All India

About Metal Gear Shaper Machine

Metal Gear Shaper Machine is perfect for making metal gear casings and other similar operations. It is a versatile machine that can be used for rolling, shaping and forming operations. These are high-speed, end-rounded and centreless shaping machines for the processing of precision gears. Metal Gear Shaper Machine offers many benefits such as longer life, improved surface finish, high accuracy and better productivity. It is a type of machine tool thatuses linear relative motion and to process internal gears and stepped gears. Provided machine is for dovetail sliders and cutting the teeth of internal gears.

Precision Gear Manufacturing

The Metal Gear Shaper Machine is engineered for high-accuracy gear shaping and machining. Equipped with a 0.01 mm tolerance and computerized numerical control, it ensures consistently precise outcomes on each cycle. Its rigid structure and superior materials contribute to minimum vibration and enhanced results, meeting the requirements of demanding industrial applications requiring reliability and quality.

Robust Construction & Heavy-Duty Performance

Featuring a body made from high-grade cast iron and steel parts, the machine guarantees durability and longevity, even under continuous heavy-duty use. It handles large workloadsup to 250 kg on the tableand accommodates gears up to 12 inches in diameter, making it suitable for producers and suppliers seeking robust output with minimal downtime and maintenance needs.

Flexible Operation & Energy-Efficient Design

This shaper provides variable gear cutting speeds (up to 60 strokes/min), semi-automatic controls via a hand wheel and lever, and user-friendly electrical interfaces. With an automatic lubrication system and integral coolant pump, the machine ensures optimal running conditions while minimizing noise below 75 dB(A). It is ideal for workshops prioritizing operational efficiency and workplace comfort.

FAQs of Metal Gear Shaper Machine:

Q: How does the Metal Gear Shaper Machine achieve high precision in gear shaping?

A: The machine utilizes advanced CNC technology, robust construction, and strict in-process quality control systems. With a tolerance of 0.01 mm and stable spindle travel, it ensures highly accurate shaping and cutting of metal gears every cycle.

Q: What types of gears and materials can be machined with this gear shaper?

A: It is designed for shaping, cutting, and machining several gear profiles up to 12-inch diameter and 8 module capacity. The machine accommodates a variety of metals, including high-grade cast iron and steel, making it versatile for different industrial gear applications.

Q: When is the Metal Gear Shaper Machine most beneficial for manufacturers?

A: This machine is highly beneficial when consistent, precise, and heavy-duty gear production is requiredespecially in industries demanding strict tolerances, high workload capacities, and repeatable quality across batches.

Q: Where is this Metal Gear Shaper Machine typically installed and used?

A: Its primarily utilized in industrial gear manufacturing plants, automotive workshops, and machinery production facilitiesespecially by distributors, exporters, producers, and suppliers across India and international markets.

Q: What is the process for operating the Metal Gear Shaper Machine?

A: Operation involves securing the workpiece on the 400 mm diameter table, setting the stroke and gear module parameters, and managing the shaping process via hand wheel, lever, and electrical controls. The integral lubrication and coolant systems ensure smooth and efficient operation throughout.

Q: How does the machine enhance user safety and efficiency during operation?

A: The shaper is equipped with an automatic central lubrication system and maintains noise levels below 75 dB(A), which improves operator safety and comfort. Electrical controls and semi-automatic operation reduce manual errors and physical strain, boosting productivity and operational efficiency.